New model project engineering. -
Project Planning
Designed and produced 4M (man, machine, material, method) planning of new models for production, conducting assembly part evaluation using 3D models in Siemens NX (Unigraphics of CAD/CAM/CAE software).
Designed and manufactured jigs and gauges to facilitate assembly, investigation and resolution of problems before production commenced.
Process & Cost Improvement
Proposed numerous initiatives to reduce production costs for instance, managed a reduction in the length of bolts for trim, identifying the problem and potential opportunity for improvement, lobbying in-house management to consider my alternative solution, and working with designers and procurement on alternatives, with a subsequent 2/3 reduction in cost of this one component part.
Successfully lobbied for switching brake oil sourcing from Japan to local, with a subsequent cost reduction.
Drove through the move of an assembly line process from outsourced to in-house.
Continuously monitored production line processes, adjusting equipment, eg the speed (Hz) of conveyor, positioning of sensors, and ram run speeds to synchronize with conveyors.
Project Management
Promoted to manage final stage production for a completely new model while supervising and reporting on the other three production phases chassis, engine and trim.
Team leadership
Matrix managed a team of three project engineers.